Chicago-electric 44567 User Manual

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90 Amp flux wire
welDer
44567
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
®
Copyright
©
2000 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written
consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Revised Cover Page 02/03; Manual revised 09/05
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
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Summary of Contents

Page 1 - 90 Amp flux wire

90 Amp flux wire welDer44567ASSEMBLY AND OPERATING INSTRUCTIONS3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfre

Page 2 - Contents

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 10SKU 44567cord contains at least the minimum wire s

Page 3 - GENERAL SAFETY RULES

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 11SKU 44567ASSEMBLY1. Attach the Handle (30) to the

Page 4 - Tool Use and Care

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 12SKU 44567INSTALLING THE WIRE REEL1. WARNING! Tur

Page 5 - SPECIFIC SAFETY RULES

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 13SKU 44567 EXERCISE EXTREME CAUTION - RISK OF FIRE

Page 6

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 14SKU 445675. Remove the Wire Feed Roller (34) and

Page 7 - Inhalation Hazard

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 15SKU 445676. Connect the new Switch (1c); polarity

Page 8 - GROUNDING

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 16SKU 44567SETTING UP THE WELDWARNING! Use care not

Page 9 - EXTENSION CORDS

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 17SKU 44567objects, turn the Power Switch to the ON

Page 10 - SYMBOLOGY

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 18SKU 44567WELD SETTINGS CHARTNOTE: The numbers wit

Page 11 - UNPACKING

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 19SKU 44567WELD DIAGNOSISEXCESS OR BURN-THROUGHWeld

Page 12 - IMPORTANT:

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 2SKU 44567ContentsSpecifications ...

Page 13 - CHANGING WIRE FEED ROLLER

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 20SKU 4456710. When the weld is complete, lift the

Page 14 - TRIGGER SWITCH REPLACEMENT

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 21SKU 44567MAINTENANCEWarning: Before performing any

Page 15 - OPERATION

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 22SKU 44567PARTS LISTS AND DIAGRAMSWIRING SCHEMATIC

Page 16 - SETTING UP THE WELD

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 23SKU 44567PARTS LISTPart Description Q’ty1a Back Ha

Page 17 - HOLDING THE TORCH

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 24SKU 44567NOTE: Some parts are listed and shown for

Page 18

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 25SKU 44567REV 10/06

Page 19 - BEND AT JOINT

IMPORTANT!Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to ground before adjusting, cleaning, or repairing the

Page 20 - POROSITY

IMPORTANT!Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to ground before adjusting, cleaning, or repairing the

Page 21 - MAINTENANCE

IMPORTANT!Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to ground before adjusting, cleaning, or repairing the

Page 22 - PARTS LISTS AND DIAGRAMS

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 3SKU 44567REV 10/03; 06/04; 02/05; 05/06SPECIFICATIO

Page 23 - PARTS LIST

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 4SKU 44567Distractions can cause you to lose control

Page 24 - ASSEMBLY DIAGRAM

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 5SKU 4456715. Use clamps (not included) or other

Page 25 - REV 10/06

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 6SKU 445674. Unplug before performing maintenance.

Page 26 - WELDING ARC NOT STABLE

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 7SKU 44567easily visible smoke or flame may not be pr

Page 27 - POWER SWITCH (7A) LIGHTS

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 8SKU 4456712. Protect yourself from electric shock.

Page 28 - WEAK ARC STRENGTH

For technical questions, please call 1-800-444-3353;Troubleshooting section at end of manual.Page 9SKU 44567REV 05/043. Your tool must be plugged int

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